Watch the Class 2 Trailer
Step 2 - CAM Basics
CNC Handle Manufacturing in Fusion 360 — Intermediate Class
Learn how to manufacture handle scales using a CNC router—even if you don’t own a machine yet.
In this second class of my CNC knifemaking series, I walk you through the entire process of machining handle scales from scratch using Fusion 360 and a CNC router. Whether you're just getting started or looking to upgrade from hand-cut parts to production-ready handles, this class gives you the tools to take your next step with confidence.
Prerequisite: You must complete Class 1 before taking this course.
This class builds directly on the Fusion and handle design skills covered in Class 1.
Handles are the easiest part to make using CNC machinery and are the first manufacturing step. I can’t teach you to build complex blades and sheaths without covering the basics, and the best way to start is by learning handles—even if you have no intention of machining handles themselves. This class is a basic CAM class that teaches you the principles needed for more advanced skills.
What You’ll Learn:
- How to set up a project inside the Fusion 360 manufacturing workspace.
- How to import and apply my proven toolpaths to your project.
- Key CNC router terminology and basic machine operation.
- How to modify my exact toolpaths from the provided Fusion 360 template.
- How to simulate toolpaths before cutting real parts.
- Building simple fixtures using MDF and double-sided tape.
- Running your CNC router to cut clean, consistent handle scales.
- How to troubleshoot common issues.
You don’t need to own a CNC router to take this class. You’ll simulate every cut step-by-step inside Fusion 360, and when you’re ready to buy a machine, you’ll already have the project files, workflows, and knowledge to start manufacturing handles.
I’ve also included a Machine Buying Guide, covering entry-level options, financing tips, and how to choose the right router for your shop.
If you already have a CNC router and want to know if it’s compatible with this course and Fusion 360, just do a quick search to see if there's a post processor available in Fusion. For example, try searching: 'Is there a Shapeoko post processor in Fusion 360?' If the answer is yes, you're good to go. Most routers—even budget models in the $600–$1000 range—are fully compatible.
Lifetime Access
Your enrollment includes lifetime access to the class. Stream anytime, at your own pace, and rewatch as often as needed.
Watch a 2-Minute Preview from Class 2
Included With This Class:
- Full video training, filmed in my own shop.
- A complete Fusion 360 template with my personal toolpaths.
- Step-by-step walkthrough of my entire handle manufacturing process.
- Bonus machine buying guide for first-time CNC users.
This course is based entirely on real-world experience in a small shop environment. I’m not an engineer—I’m a self-taught knifemaker sharing the exact process I use to make high-quality parts quickly, with minimal hand finishing.
You’ll still need to fine-tune your fit and finish, but I’ll give you all my best tricks to minimize cleanup and get tight, clean parts right off the router.
Important Safety Note:
CNC routers must be operated with caution. Always wear proper safety gear and follow your machine’s safety guidelines. When I talk about “unattended” machining, I mean staying nearby while multitasking—never leave a running machine completely unattended.
Course Delivery: This course is streamed securely on our website. It is not available as a downloadable file. You will receive lifetime access to stream the content anytime through your account.
To Access: Use the course login page and click "Register." Create an account using the same email you used at checkout, and you’re all set!